In terms of safety, operators in chemical-based fluid transfer units are vulnerable to many potential threats. Apart from being compliant with the regulatory specifications, you should make worker safety the topmost priority in your facility. Chemical plants with minimal equipment and unfit for purpose systems are often prone to severe accidents involving serious injuries to workers. Selection of equipment design should entail factors like precision and ergonomics. There should be a functional relationship between operators and equipment used by them. It should be safe and efficient.

How Has the Industry Changed Over Years?

In industrial environments, productivity and safety are the parameters for success. The operators work under challenging conditions to avoid any damage to equipment and machines. Changing requirements affect designs of tanker filling systems. They are based on loading arms that facilitates the entire process of loading or unloading chemicals in the tankers. These loading arms have become an integral component of industrial procedures. This equipment ensures reliability and safety with a wide range of features like sensors and valves.

There has been a massive transformation in the design of loading arms. From simple articulated pipes, it has grown into a comprehensive system that incorporates actuated valves, sensors, anti-spill telescopic drop pipe, vapour recovery instrument, and other devices. Turning the loading arms in various directions can be slightly difficult due to this added weight. They should be moved with care, especially when operators are working on the tanker tops.

What Could Be The Potential Solution?

A reliable option has been developed in the form of hydraulic actuation of tanker filling systems including loading arm. With this movement, operators can efficiently manoeuvre loading arms into a manhole and retrieve them back after the loading process is complete. It largely depends on the skills and capabilities of operators to ensure control on loading arms. A handheld loading arm can result in costly damage to the facility, and it can be fatal to the operators standing in its way.

Rise of Automated System:

When the industry is facing stringent challenges in the form of operator safety, manufacturers are working to upgrade loading arms with automated features. It can minimise threats to the facility and workers. An automated system can be remotely controlled from a centralised panel on the loading platform.

The operators will not be threatened by environmental safety hazards if they work on an automated system. There is greater amount of precision and consistency in every procedure. It minimises ergonomic challenges and recovers the costs faster than anticipated. A lot of technological improvements have been made to this design over years. It helps to ensure environment and worker safety practices a necessity in the chemical industries.

There are many challenges faced by operators working in chemical fluid transfer industry. They can be mitigated by the right loading system.

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