Summary
Although historically known as Liquid Loading specialists, IFC has extensive experience in the powders industry, providing Fall Prevention solutions. We recently worked with Aggregate Industries, a cement company operating a busy site in Tilbury Docks, where numerous tankers load and unload daily. Their existing mobile Fall Prevention system was inefficient and did not meet the high safety standards they aimed to maintain. Seeking improved efficiency and enhanced safety, Aggregate Industries approached IFC for a better solution.
Challenges
The existing process required workers to manually position a mobile Fall Prevention system before accessing the top of tankers to open central loading lids. This had to be repeated after loading to close the lids, making the entire process time-consuming and inefficient. The company needed a system that would allow tankers to remain on the weighbridge throughout loading while ensuring optimal safety and efficiency. Additionally, the gantry design needed to accommodate the weighbridge while still reaching the tops of the tankers.
Solution
IFC recommended a fixed safety system comprising a gantry, folding stairs, and a safety cage. This permanent installation provided a much safer and more efficient alternative to the mobile platform. By integrating the system around the weighbridge, loading operations could be carried out without moving the tanker, significantly reducing operational delays.
Key features included:
- A bespoke fixed gantry tailored to the site’s layout.
- Folding stairs and a safety cage to ensure secure tanker access.
- An intermediate platform at weighbridge height to improve accessibility and safety.
The intermediate platform also addressed an additional safety risk: drivers previously had to step directly onto the weighbridge without railings or fall prevention measures, which posed a significant hazard.
Outcome
Installation was completed swiftly and with minimal disruption. The new system has vastly improved both safety and efficiency on-site by streamlining the loading process and eliminating the need for manual repositioning of safety equipment. Aggregate Industries were highly satisfied with the solution, as it significantly enhanced operational efficiency while maintaining the highest safety standards.