Summary
Benriach Distillery sought to upgrade their Fall Prevention system to accommodate more tankers and increase the loading capacity of their site. As part of daily operations, workers access the tops of tankers to vent them, making a reliable and practical Fall Prevention system essential. Having previously implemented IFC’s TopTank mobile safety system, Benriach decided to upgrade to a fixed access gantry to enhance efficiency and safety as their operations expanded.
Challenges
Benriach required a Fall Prevention system that could adapt to various tanker specifications, as tankers from across Europe visit the site. These vehicles have different sizes and access points, posing a challenge in ensuring a safe working environment on top of each tanker. Additionally, with the site expanding and a new whiskey distribution line being installed, the upgraded system needed to integrate seamlessly with their evolving operations.
Solution
IFC recommended a fixed gantry featuring a 4m working platform and a 1.4m x 3m safety cage. The system included IFC’s FlowStep Sliding Folding Stairs, which incorporate a self-levelling mechanism and a modular sliding rail system. The track-mounted gangway allowed the stairs and attached safety cage to move along the platform, enabling the system to accommodate tankers of all sizes and configurations while maintaining operator safety.
Key features included:
- A track-mounted gangway for full adjustability.
- Self-levelling folding stairs for enhanced accessibility.
- A spacious safety cage for improved operator movement and security.
After finalising the design with Benriach, IFC engineers swiftly proceeded with the installation.
Results
The new Fall Prevention system was installed and fully operational within three days. Workers at Benriach now have a secure and efficient means of accessing and working atop tankers. The system has significantly reduced fall-related risks and improved workflow efficiency, allowing operators to move freely and work safely at height.
The client was highly satisfied with the outcome, providing the following feedback:
“I can’t speak highly enough of the service on this from start to finish. Excellent design and drawings through to swift installation.”