Summary
IFC Inflow was approached by liquid fuels company Joe Energy to support its transition from top loading to bottom loading. By removing the need for operators to climb onto tankers during loading, bottom loading helps reduce working-at-height risks. It also improves loading efficiency.
Operating from a fuel depot on the banks of the Sharpness Canal, Joe Energy supplies liquid fuels across the Gloucester area. The company required a fast, safe and efficient bottom loading skid that would work with its existing site-mounted pumps. It also wanted to prepare the site for future fuel requirements, including Hydrotreated Vegetable Oil (HVO).
Challenges
The project presented several challenges. The narrow loading area required the skid to be positioned close to a bund wall, restricting the available working space. Joe Energy also wanted to minimise upfront investment while ensuring the system could accommodate an additional product line in the future.
The new skid also needed to integrate with the site’s existing pumps, pipework and power supply. It also needed to support a smooth transition from top loading to bottom loading.
Solution
We proposed the AD100-4/5, a high-speed four-arm bottom loading skid capable of flow rates of up to 1,600 litres per minute. We built the skid on an oversized frame with provision for a fifth loading arm. This allows Joe Energy to expand its loading capacity in the future without replacing the skid.
As part of a complete turnkey solution, we designed, manufactured, installed and commissioned the skid. We also completed the new pipework and electrical works needed to integrate it with the site’s existing tanks, pumps and power supply.
Results
The new bottom loading skid enables Joe Energy to complete loading operations from ground level. This removes the need for operators to access tanker tops during loading. High-speed metering, spring-balanced loading arms and dry disconnect couplers have also improved the efficiency, ease and cleanliness of the loading process.
We designed the skid with future expansion in mind. Joe Energy can add an additional product line when required without replacing the existing system.
Facing similar loading or safety challenges? Get in touch with the IFC Inflow team to discuss a solution tailored to your site’s requirements.